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Belt Length Calculator

Calculate belt length, center distance, and pulley diameters for V-belt and flat belt drive systems. Supports both open and crossed belt configurations with contact angle analysis.

mm
mm
mm

Enter both pulley diameters and center distance to calculate belt length

Open belt drive: Pulleys rotate in the same direction. Most common configuration for machinery.

Common V-Belt Sizes

TypeTop WidthThicknessV-Angle
A (4L)13 mm (1/2")8 mm40°
B (5L)17 mm (21/32")11 mm40°
C22 mm (7/8")14 mm40°
D32 mm (1-1/4")19 mm40°
E38 mm (1-1/2")23 mm40°
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Belt Length Calculation for Drive Systems

Belt drives are essential mechanical power transmission systems used in industrial machinery, HVAC equipment, automotive applications, and more. Our calculator determines belt length, center distance, and pulley sizing for both open and crossed belt configurations, helping you design efficient and properly tensioned belt drive systems.

What is Belt Length Calculation?

Belt length calculation determines the required length of a belt to connect two pulleys at a specific center distance. The formula accounts for the arc around each pulley and the straight sections between them. Open belts have both pulleys rotating in the same direction, while crossed belts cause opposite rotation.

Belt Length Formulas

Open: L = 2C + pi(D+d)/2 + (D-d)^2/(4C), Crossed: L = 2C + pi(D+d)/2 + (D+d)^2/(4C)

Why Use a Belt Length Calculator?

Accurate Belt Sizing

Calculate exact belt length needed for your pulley configuration without manual measurement.

Proper Belt Tension

Correct belt length ensures proper tension for efficient power transmission and extended belt life.

Design Optimization

Determine optimal center distance and pulley sizes for your speed ratio requirements.

How to Use the Calculator

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Common Applications

Industrial Machinery

Design belt drives for conveyors, compressors, pumps, and manufacturing equipment.

HVAC Systems

Size belts for fan drives, blowers, and air handling units.

Automotive Applications

Calculate serpentine belt length and accessory drive configurations.

Agricultural Equipment

Design belt drives for harvesters, tractors, and farm machinery.

Frequently Asked Questions

In an open belt drive, both pulleys rotate in the same direction, which is the most common configuration. In a crossed belt drive, the belt crosses between pulleys causing them to rotate in opposite directions. Crossed belts have higher contact angles but experience more wear.

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